Today I glued and screwed the forward section of the cabin top in place. This consists of 1/4" plywood per the plans. I needed a moderate amount of force to get it to the required curve but at no point did the plywood indicate it was nearing the breaking point. I had some difficulties with drilling the holes and inserting the screws. One screw came out the side of the framework. I will have to remove, drill and install a new screw, and patch the hole or just grind off the part that is showing. I'll decide later. |
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Now I turn my attention to the cockpit. I discovered that I had made a mistake of cutting the deck members of the #4 frame too short. They needed to be 11 1/2" long. This explains why the sides of the cockpit coaming are curved. I decided to build the wood of the deck up straight so that the coaming would be straight as designated in the plans. |
Here is what the coaming should look like. This is per the plans. There is no particular reason to deviate from the plans. |
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Here are the two pieces - one southern yellow pine member plus one 3/8" ocoume plywood like the deck. If you look closely you can see that the curve I was originally going to live with is really not that fair of a curve. |
Here the pieces are glued in. I used so many clamps to insure alignment that I had to stop here. I will glue the starboard side in later this week. |